Pro Mining Solutions
Engineered products and solutions for heavy mining equipment — from RS23-compliant grease lines and workshop equipment to maintenance strategies, thermal management, and comprehensive BOM catalogues. Powering productivity, protecting people.
Operational Readiness & RS23 Adherence
Integrated operational readiness documentation, RS23 fluid safety assessments, and maintenance systems designed to help mining operations Reach Peak Performance.
Pro Mining Solutions
RS23 Compliance & Fluid Safety
PMS conducts onsite RS23 assessments aligned to Sections 12 and 15 of the standard, helping mining operations identify gaps, improve fluid power safety, and strengthen maintenance adherence.
Combined with WRAC alignment and equipment-specific fluid safety handbooks, PMS provides a practical pathway toward safer, more compliant maintenance systems.
- Onsite RS23 assessments & gap analysis
- Alignment to RS23 Sections 12 & 15
- WRAC integration & risk-based reviews
- Equipment-specific fluid safety handbooks
- Hydraulic circuit & hose group analysis
- Fluid safety adherence support
Pro Mining Solutions
Operational Readiness Documentation
PMS develops comprehensive operational readiness documentation packages designed to support maintenance execution, reliability, planning, and lifecycle management across heavy mining equipment fleets.
- Equipment BOM libraries & parts catalogues
- Maintenance strategies & task development
- Indicative component change-out recommendations
- Service sheets & inspection documentation
- Component replacement procedures
- Operational readiness support documentation
Pro Mining Solutions — Helping mining operations Reach Peak Performance.
Engineered for RS23 & MDG41 Compliance
Every Pro Mining Solutions product is designed to support fluid power safety and maintenance compliance in mining operations — helping sites meet their obligations under the two key standards below before they reach the workshop floor.
RS23
Fluid Power Safety in Coal Mines — governing safe design, maintenance and control of hydraulic systems underground.
MDG41
Fluid Power Safety Systems at Mines — the guideline for managing fluid power hazards and hose safety across mining equipment.
High-Pressure Grease Lines
Tested grease pump hose assemblies built for cordless grease guns.
Workshop Equipment
Custom-manufactured mobile cabinets for hydraulic hose clamping and segregation.
Engineered Solutions
Engineered solutions developed from real equipment — designed to improve safety, reliability and maintenance efficiency.
Hydraulic Hose Circuit Kits
Engineered hose kits developed from real mining equipment circuits. Designed using actual machine layouts, failure points and routing constraints to deliver complete, fit-for-purpose hose solutions.
- Circuit-based hose kit development
- Equipment-specific (e.g. boom arch, pump bays, swing circuits)
- OEM-aligned or improved routing design
- Built-to-order or repeatable kit supply
Turbo Oil Feedlines
Engineered turbo oil feedline solutions developed from real mining equipment. Designed to eliminate rigid line failures and improve installation and reliability.
- PTFE smoothbore hose construction
- PMS part-numbered components
- Defined routing and installation method
- Torque specifications and install guidance included
Additional configurations can be developed on request.
Request Kit Pricing & AvailabilityHow We Develop Solutions
Site inspection or supplied data
Circuit review and failure analysis
3D scanning of machine areas (e.g. boom arch, pump bays)
Design, validation and build
Supply as custom or repeatable kits
Solutions are documented with PMS part numbers, installation guides and specifications for repeatable deployment.
Example: Boom Arch Hose Circuit Kits developed for Hitachi mining excavators using real machine data and circuit mapping.
Thermal Management Solutions
Engineering solutions developed in collaboration with industry partners, demonstrating measurable results in thermal reduction and equipment safety.
Cummins QSK60 HPI Engine
Perform thermal reduction testing (thermography) within controlled simulated operating conditions using engine dynamometer.
Sandvik D75KS Drill Rig
Reduce heat and sound levels to meet client specification for heat reduction (< 200°C) and comply with ISO6393/6395 standards.
CAT 18M3 Motor Grader
CAT C13 ACERT engine @ 227kW rated power with untreated exhaust manifold, turbo, and muffler group experiencing surface temperatures exceeding 500°C.
Cummins QSK78 Engine Cover
New fleet of 930E-SE trucks with QSK78 engines featuring 12x dual stage turbochargers - existing thermal blanket technology not practical. Risk of fire from expelled fluids contacting hot components (>200°C).
CAT D11T Dozer
CAT C32 ACERT engine @ 634kW rated power. OEM improvements including factory manifold/turbo & exhaust covering reduces raw untreated engine temps, however thermal imaging demonstrated temperatures remain extremely high (>300°C).
Need a Custom Engineering Solution?
Contact us to discuss RS23 handbooks, BOM libraries, thermal management solutions, or any custom engineering requirements for your fleet.